These specifications cover ConveyLinx ERSC Hardware Revisions 3 and above and Serial numbers 137101 and higher.

Power Connector

Power connector is included with the ConveyLinx Module when shipped from the factory

ERSC Phoenix Contact PN: 1827127 MCVR 1,5/2-ST-3,81
ERSC-HTF Phoenix Contact PN: 1912841 MVSTBW 2,5 HC/ 2-ST-5,08

Electrical Ratings

Power supply voltage 24.0V +/- 10%
Standby current consumption < 120mA
Motor Starting Current ≤ 5.5A ERSC / ≤ 8A ERSC-HTF
Motor Rated Current ≤ 4A ERSC / ≤ 5A ERSC-HTF
Motor PWM Frequency 10 kHz +/- 0.1%

Maximum Ratings

Minimum Operating Voltage 21V
Maximum Operating Voltage 30V
Storage temperature -40ºC to 150º C ( -40ºF to 300ºF)
Ambient Operating temperature (ERSC) 0ºC to 40ºC ( 32°F to 104°F)
Ambient Operating temperature (HTF) -30ºC to 45ºC ( -22ºF to 113°F)
Humidity 5% to 95% non-condensing
Vibration 0.152 mm (0.006 in.) displacement, 1G peak
Mechanical Shock 20G peak for 10ms duration (1.0 ms)
Enclosure IP Rating IP20
Maximum peak current 21.5A*
Maximum motor start current 12A

*This is the maximum current that will be allowed by the hardware over current protection circuitry. On board firmware limits the amount of current based on the quantity and motor types connected


Certifications & Standards

BDS EN 61131-2:2008 Programmable controllers — Part 2: Equipment requirements and tests
BDS EN 61000-6-2:2006 Electromagnetic compatibility (EMC) — Part 6-2: Generic standards – Immunity for industrial environments
BDS EN 61000-6-4:2007 Electromagnetic compatibility (EMC) — Part 6-4: Generic standards – Emission standard for industrial environments
BDS EN 55016-2-1+A1:2006 Specification for radio disturbance and immunity measuring apparatus and methods Part 2-1 Methods of measurement of disturbances and immunity. Conducted disturbance measurements
BDS EN 55014-1:2007 Electromagnetic compatibility – Requirements for household appliances, electric tools and similar apparatus — Part 1: Emission
BDS EN 61000-4-2+A1+A2:2004 Electromagnetic compatibility (EMC) Part 4-2: Electromagnetic discharge Immunity test
BDS EN 61000-4-3/A1:2008 Electromagnetic compatibility (EMC) Part 4-3 Radiated radio-frequency, electromagnetic field immunity test.
BDS EN 61000-4-4:2006 Electromagnetic compatibility (EMC) Part 4-4 Electrical fast transient/burst immunity test.
BDS EN 61000-4-5:2007 Electromagnetic compatibility (EMC) Part 4-5 Surge immunity test.
BDS EN 61000-4-6:2007 Electromagnetic compatibility (EMC) Part 4-6 Immunity to conducted disturbances, induced by radio-frequency field
BDS EN 61000-4-11:2006 Electromagnetic compatibility (EMC) Part 4-11 Voltage dips, short interruptions and voltage variations immunity tests

Sensor & Control Port I/O

Inputs

The Sensor and Control port both have 2 inputs each. Sensor and Control port inputs are auto-sensing for the connected circuit type. Input function as either PNP or NPN. Please note that both sourcing and sinking current will activate the input
Minimum ON current 1.5 mA
Maximum OFF current 0.4 mA

Outputs

The Control Port output is an NPN transistor whose Emitter (Pin 1) and Collector (Pin 6) are made available to be connected either as sourcing or sinking device in the user’s input circuit
Minimum ON current 2 mA
Maximum ON current 8 mA
OFF current < 100 nA

Sensor & Control Port Power Pins

Pin 5 of all RJ-12 ports provides 24V for powering up a photo-eye or for biasing the output transistor found on the control port. The current that those pins can supply is limited internally. Each side of the module is fused separately and each side’s control port and sensor port share a solid-state fuse rated at 100 mA. For example, If there is one photo-eye plugged into the left sensor port and one photo-eye plugged in the left control port, then the combined consumption of the two photo eyes must not exceed 100mA.


Motor Port

Supported motor types 3 phase BLDC motors with 3 Hall Effect sensors
PWM frequency 10 kHz +/- 0.1%
Maximum starting current 8A
Maximum rated current 5A
Motor Protection* Coil-to-coil short, coil-to-Vcc short, overheating, over-voltage, under-voltage, stall sensing and protection
Brake output type PNP (high side switch)
Brake output current 0.5A (1 A peak)

Motor Ports in Digital IO Mode as Outputs

Motor Coil Pins 3, 4, & 5

In certain modes of operation (PLC I/O and ConveyLogix PLC), Pins 3,4, and 5 can each be independently switched on and off as general purpose digital outputs. Any individual pin can sink up to 1A to ground in these modes, but the total for all 3 pins combined cannot exceed 1.5A. In general purpose I/O mode, these pins cannot source current.

Brake Output Pin 9

As of firmware version 4.19 and later, the brake output pin can be configured through remote PLC to operate as a general purpose output even if an MDR is connected to the port. This situation requires a special cable or break-out board to be used and the MDR in use cannot have and internal mechanical brake, as that mechanical brake requires a connection to pin 9 for proper operation. The brake-output pin 9 is a 24V high side switch (PNP) that can source up to 0.5A continuously and 1A peak.


Ethernet

• 3 port integrated switch ( 2 external ports and 1 port for the on-board processor)
• Automatic speed setup (10Base-T / 100Base-TX)
• Automatic duplex configuration (Full / Half)
• Automatic straight/crossover cable detection ( Auto MDI/MDI-X)
PAUSE frame support
• Back pressure flow control support
• Maximum segment length: 100m / 328ft

Supported Protocols

• Modbus/TCP
• EtherNet/IP
• Profinet IO
• CC-Link IE Field Basic (FW 4.27 and later and ODVA FW 5.07 and later)