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ConveyLinx-Ai Family Complete Guide
2.1
  • 3.1
  • 3.0
  • 2.1
  • 2.0
  • 1.7
Table of Contents
ConveyLinx-Ai Family Complete Guide
  • 2.1
    • ConveyLinx-Ai Family Complete Guide — 3.1
    • ConveyLinx-Ai Family Complete Guide — 3.0
    • ConveyLinx-Ai Family Complete Guide — 2.1
    • ConveyLinx-Ai Family Complete Guide — 2.0
    • ConveyLinx-Ai Family Complete Guide — 1.7
GrabGrab
GrabGrab
  • About This Manual
  • Glossary of Terms
  • Getting Started
  • Module Hardware
    • Module Hardware Revisions
    • Identifying Module Components
      • ConveyLinx-Ai2
      • ConveyLinx-Ai3-24-FC
      • ConveyLinx-Ai3-24-RC
    • Mounting Dimensions
      • ConveyLinx-Ai2
      • ConveyLinx-Ai3-24-FC
      • ConveyLinx-Ai3-24-RC
    • Module Power Connections
      • ConveyLinx-Ai2
      • ConveyLinx-Ai3-24-FC
      • ConveyLinx-Ai3-24-RC
      • Assembly Instructions
    • Motor and Logic Power
    • Proper Motor Grounding Practice
    • Power Supply Sizing
    • Motor Ports
    • Sensor Ports
      • Electrical Connections for Sensor Port Aux I/O
    • Ethernet Ports
    • LED Status Indicators
    • Technical Specifications
  • Auto-Configuration
    • Device Connections to Modules
      • Examples that will generate errors
    • Motor Rotation Definition
    • Node Connections for a Subnet
    • Installing EasyRoll
    • ConveyLinx Ethernet Definition
    • Connecting Your PC to the Network
    • Auto-Configuration Procedure
    • Expected Results
    • What to do if things go wrong
  • Default Settings and Operation
    • Singulation Release Mode
    • Flex Zone Recognition
    • Jam Conditions
      • Arrival Jam
      • Sensor Jam
    • Automatic Module Replacement
    • Reset to Factory Default Settings
  • EasyRoll Software
    • Main Screen
      • Node Navigation
      • Node Identification
      • ZPA Upstream/Downstream Zone Settings
        • Release Mode
          • Singulation Release
          • Train Release
          • GAP Train Release
        • T-Zone Settings
        • ZPA Error and Information
        • Accumulate Control from Main Screen
        • Settings Checkboxes
          • Disable Reset Delays
          • Disable Sensor Jam Auto Clear
          • Disable Arrival Timeout
          • Disable Manual Operation
      • Motor Settings
        • Motor Type
        • Brake Method
        • Speed
        • Rotation Direction
        • Acceleration/Deceleration
        • Motor Jog and Error Indicators
      • Diagnostic Window
    • Advanced Dialog
      • Look Ahead and Timing Tab
        • Look Ahead Slowdown Feature
        • Jam & Auto Clear Timers
        • Run After Time/Distance
        • Induct Forward Time/Distance
        • Sensor Debounce
      • Upgrade Tab
      • Connections Tab
      • Network Services Tab
        • Discover & IP Address Set
        • Backup & Restore
      • Special Services Tab
      • Flex Zone Tab
      • Sensors Tab
      • Extensions Tab
      • Pin 2 Usage Tab
        • Most Downstream Zone
        • Most Upstream Zone
        • Accumulate Intermediate Zone
        • Lane Full Interface
        • Most Upstream Zone Handshake Interlock
        • Most Downstream Zone Handshake Interlock
        • Inverting the Pin 2 Signals
  • ConveyMerge
    • ConveyMerge Prerequisites and Requirements
    • Network Architecture
    • Sensor Placement
    • Merge Zone Module
    • Merging Lines
    • Merge Configurations
    • Merge Priority
    • T-Merge Settings
    • Configuring Dynamic Priority Release
    • Enabling ConveyMerge from EasyRoll
    • Conventional Spur Merge Example
    • T-Merge Example
    • Merge Line Full Example
  • IOX Interface Module
    • Wake up and/or Lane Full Interface
    • Wake up/Lane Full with Wired Terminals
    • Wake up/Lane Full with Discrete Signals
    • Wake up/Product on Zone Handshake Interlock
    • Downstream/Product on Zone Handshake Interlock
    • Pin 2 Output on Aux I/O M8
    • Pin 2 Output on Wired Terminals
  • PLC Developers Guide
    • Network Architecture
    • Understanding Assemblies
      • Modbus Assembly Instance Structure
      • Ethernet I/P Assembly Instance Structure
      • Profinet IO Assembly Instance Structrure
      • Assembly Register Chart Legend
    • ZPA Mode Control
      • PLC Inputs for ZPA Mode
        • Local Zone Status
        • Arrival/Departure Counts
        • Module Status
        • Tracking and Release Counts
        • Forward and Reverse Tracking
        • Port Inputs and ConveyStop Status
      • PLC Outputs for ZPA Mode
        • Set Local Tracking
        • Accumulation Control
        • Speed Control
        • Release and Status
        • Induct Tracking Forward and Reverse
        • Set Outputs and Motor Clear
        • ConveyStop and Clear Jams
        • Direction and Accumulation Mode
        • ConveyMerge Interface
      • ZPA Examples
        • Basic Accumulate and Release with Tracking Data
        • Conveyor Setup for Simple Bar Code Reader
        • Upstream Accept Interface
        • Downstream Discharge Interface
        • Simple Divert Example
        • Merge onto ZPA Main Line
      • Reduced Size ZPA Mode Assemblies
    • PLC I/O Mode Control
      • Setting PLC I/O Mode in EasyRoll
      • Optional Clear Connections Choice
      • Configuring Action for Loss of Communication
      • PLC Inputs for PLC I/O Mode
        • ConveyStop Status
        • Sensor Ports
        • Left Motor Status
        • Right Motor Status
        • Motor Ports Digital Status
        • Upstream / Downstream Status & Tracking
        • Servo Control Status
      • PLC Outputs for PLC I/O Mode
        • ConveyStop Command & Clear Motor Error
        • Motor & Sensor Port Digital Output
        • Left Motor Control
        • Right Motor Control
        • Set Status & Tracking
        • Set Sensor Port Input Mask
        • Servo Control
          • Servo Control Example
      • Reduced Size PLC I/O Mode Assemblies
    • ConveyLogix Interface
      • ConveyLogix Assembly Inputs to PLC
      • ConveyLogix Assembly Outputs from PLC
    • Assemblies with Reset Protection
      • ZPA Mode Assembly Inputs with Reset Protection
      • ZPA Mode Assembly Outputs with Reset Protection
      • Reduced Size ZPA Mode Assemblies with Reset Protection
      • PLC I/O Mode Assembly Inputs with Reset Protection
      • PLC I/O Mode Assembly Outputs with Reset Protection
      • Reduced Size PLC I/O Mode Assemblies with Reset Protection
      • How to use Assemblies with Reset Protection
    • Motor Port as Digital I/O
  • Setting Up Dual Motor Zones
    • Two Ai MDRs Mechanically Coupled
      • ZPA Mode
      • PLC I/O Mode
      • ConveyLogix Program
    • Two Ai Motors in One Roller Tube (Dual Drive)
    • Two Motor Rollers in One Logical Zone Not Coupled
  • Connecting to Rockwell PLCs with Ethernet I/P
    • Selecting Your Connection Method based upon Assembly
    • Using Generic Ethernet Module Method
    • Procedure for Connecting using Generic Ethernet Module
      • Parameters for Each Assembly
    • Procedure for using EDS Method
    • Using Add On Instructions (AOI) with RSLogix 5000
      • AOI Tag Descriptions
        • ZPA Mode Inputs
        • ZPA Mode Outputs
        • PLC I/O Mode Inputs
        • PLC I/O Mode Outputs
    • Using Logix 5000 MSG Instruction
      • Read MSG Instruction
      • Write MSG Instruction
      • Reading an Input Assembly with MSG Instruction
    • EDS Module Data Type Cross Reference
  • Connecting to Siemens PLC with Profinet IO
    • Preparing Your Programming Environment
    • Modes of Operation
    • Understanding the Two Configuration Methods
    • Separate ConveyLinx Auto-Configuration
      • Profinet Name
      • Examples of Adding Modules
        • Full ZPA
        • Full PLC Controlled
        • Reduced ZPA
        • Reduced PLC
        • Merger Mode
        • PLC Controlled with ConveyLogix Interface
    • Integrated PLC Topology Configuration
      • Profinet Name
      • Adding Modules
      • Topology Example
        • Connecting 1st Subnet of Modules
        • Connecting 2nd Subnet of Modules
      • Module Configuration
        • ZPA/Reduced ZPA Modes
          • Upstream/Downstream Zones
          • Upstream/Downstream Zone Timing
          • Sensor Port Pin 2 Usage
          • Connection to Merger Module
        • PLC/Reduced PLC Mode
        • Merger Mode
        • ConveyLogix Mode
    • Accessing Data from ConveyLinx Modules
      • Raw Unmapped Data Direct from Module
      • Module Data Elements Mapped to Tags
      • Module Data Instances Mapped to User Defined Types (UDTs)
        • Installing UDTs into Programming Environment
        • Selecting the correct UDT for the Module’s Assigned DAP
        • UDT Assignment Example
          • Add feeder Module
          • Add workstation Module
          • Add remaining Modules
    • User Data Types (UDTs)
      • UDTs for Ai2 Family
        • Full ZPA Mode Inputs
        • Full ZPA Mode Outputs
        • Reduced ZPA Mode Inputs
        • Reduced ZPA Mode Outputs
        • Full PLC Mode Inputs
        • Full PLC Mode Outputs
        • Reduced PLC Mode Inputs
        • Reduced PLC Mode Outputs
    • Troubleshooting
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Wake up/Product on Zone Handshake Interlock

Wake up/Lane Full with Discrete Signals
Downstream/Product on Zone Handshake Interlock
Wake up/Lane Full with Discrete Signals
Downstream/Product on Zone Handshake Interlock
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