PLC Developers Guide / ZPA Mode Control / PLC Outputs for ZPA Mode / Complete List of ZPA Output Assemblies /
Ai Family |
ConveyLinx ERSC ❌ | ConveyLinx-Ai 24V ✅ | ConveyLinx-Ai 48V ✅ |
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| ConveyLinx-ECO ❌ | ZPA Mode ✅ | PLC I/O Mode ❌ | |
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| Register Name | Internal Address | Assembled PLC Address | Description | ||
| Current Upstream Zone Tracking Word 1 |
4:0132 | M: 4:1600 E: O.Data [0] P: Byte 0 (Hi) P: Byte 1 (Lo) |
Integer Value | ||
| When Carton is accumulated in UPSTREAM zone: | |||||
| Write value for 16-bit integer tracking data Word #1 for the carton accumulated in the local Upstream Zone | |||||
| Current Upstream Zone Tracking Word 1 |
4:0133 | M: 4:1601 E: O.Data [1] P: Byte 2 (Hi) P: Byte 3 (Lo) |
Integer Value | ||
| When Carton is accumulated in UPSTREAM zone: | |||||
| Write value for 16-bit integer tracking data Word #2 for the carton accumulated in the local Upstream Zone | |||||
| Current Downstream Zone Tracking Word 1 |
4:0212 | M: 4:1602 E: O.Data [2] P: Byte 4 (Hi) P: Byte 5 (Lo) |
Integer Value | ||
| When Carton is accumulated in DOWNSTREAM zone: | |||||
| Write value for 16-bit integer tracking data Word #1 for the carton accumulated in the local Downstream Zone | |||||
| Current Downstream Zone Tracking Word 2 |
4:0213 | M: 4:1603 E: O.Data [3] P: Byte 6 (Hi) P: Byte 7 (Lo) |
Integer Value | ||
| When Carton is accumulated in DOWNSTREAM zone: | |||||
| Write value for 16-bit integer tracking data Word #2 for the carton accumulated in the local Downstream Zone | |||||
| Accumulation Control Local Upstream Zone |
4:0104 | M: 4:1604 E: O.Data [4] P: Byte 8 (Hi) P: Byte 9 (Lo) |
Bitwise Value | ||
| bit 00 = | Set / Clear Accumulation Mode for Local Zone | ||||
| bit 08 = | Accumulate adjacent Upstream Zone | ||||
| bit 09 = | Set Arrival Confirmation for Local Zone | ||||
| bit 10 = | Jog Zone in default direction | ||||
| bit 11 = | Jog Zone in opposite of default direction | ||||
| bit 12 = | Wake up Local Zone | ||||
| bit 13 = | Enable Maintenance Mode | ||||
| All other Bits reserved | |||||
| Accumulation Control Local Downstream Zone |
4:0184 | M: 4:1605 E: O.Data [5] P: Byte 10 (Hi) P: Byte 11 (Lo) |
Bitwise Value | ||
| bit 00 = | Set / Clear Accumulation Mode for Local Zone | ||||
| bit 08 = | Accumulate adjacent Upstream Zone | ||||
| bit 09 = | Set Arrival Confirmation for Local Zone | ||||
| bit 10 = | Jog Zone in default direction | ||||
| bit 11 = | Jog Zone in opposite of default direction | ||||
| bit 12 = | Wake up Local Zone | ||||
| bit 13 = | Enable Maintenance Mode | ||||
| All other Bits reserved | |||||
| Set Left Motor Speed | 4:0040 | M: 4:1606 E: O.Data [6] P: Byte 12 (Hi) P: Byte 13 (Lo) |
Integer Value | ||
| ● For MDR’s: value = mm/sec | |||||
| MDR Example: 400 = 0.4 m/sec | |||||
| ● For PGD’s: value = RPM x 10 | |||||
| PGD Example: 400 = 40 RPM | |||||
| 0 = Remain at last non-zero value entered | |||||
| Set Right Motor Speed | 4:0064 | M: 4:1607 E: O.Data [7] P: Byte 14 (Hi) P: Byte 15 (Lo) |
Integer Value | ||
| ● For MDR’s: value = mm/sec | |||||
| MDR Example: 400 = 0.4 m/sec | |||||
| ● For PGD’s: value = RPM x 10 | |||||
| PGD Example: 400 = 40 RPM | |||||
| 0 = Remain at last non-zero value entered | |||||
| Release and Accumulate on Next Arrival for Local Upstream Zone | 4:0105 | M: 4:1608 E: O.Data [8] P: Byte 16 (Hi) P: Byte 17 (Lo) |
Integer Value | ||
| When bit 0 of Accumulation Control for Local Upstream Zone is set: | |||||
| Changing the value in this register will cause the Carton accumulated in the Local Upstream zone to release and the zone will be armed to automatically accumulate the next Carton that arrives | |||||
| Release and Accumulate on Next Arrival for Local Downstream Zone | 4:0185 | M: 4:1609 E: O.Data [9] P: Byte 18 (Hi) P: Byte 19 (Lo) |
Integer Value | ||
| When bit 0 of Accumulation Control for Local Downstream Zone is set: | |||||
| Changing the value in this register will cause the Carton accumulated in the Local Downstream zone to release and the zone will be armed to automatically accumulate the next Carton that arrives | |||||
| Set Status for Upstream Induct |
4:0134 | M: 4:1610 E: O.Data [10] P: Byte 20 (Hi) P: Byte 21 (Lo) |
Integer Value | ||
| Only used when local module is accepting loads from Non-ConveyLinx controlled conveyor: | |||||
| 4 = | Causes the local upstream zone to run to accept the Carton being delivered by the non-ConveyLinx controlled conveyor | ||||
| 1 = | Causes the local upstream zone to accept the tracking data written in Set Induct Tracking Word 1 / Word 2 | ||||
| Set Status for Downstream Discharge |
4:0232 | M: 4:1611 E: O.Data [11] P: Byte 22 (Hi) P: Byte 23 (Lo) |
Integer Value | ||
| Only used when local module is discharging loads to Non-ConveyLinx controlled conveyor: | |||||
| 5 = | Causes the local downstream zone to accumulate and hold any Carton that arrives | ||||
| 1 = | Allows the local downstream zone to release the Carton | ||||
| Set Induct Tracking Forward Direction Word 1 |
4:0139 | M: 4:1612 E: O.Data [12] P: Byte 24 (Hi) P: Byte 25 (Lo) |
Integer Value | ||
| Only used when local module is accepting loads from Non-ConveyLinx controlled conveyor: | |||||
| Set value for 16-bit integer tracking word #1 for Carton leaving non-ConveyLinx controlled conveyor that is in transit to arrive on the local upstream zone when conveyor is running in default or “forward” direction | |||||
| Set Induct Tracking Forward Direction Word 2 |
4:0140 | M: 4:1613 E: O.Data [13] P: Byte 26 (Hi) P: Byte 27 (Lo) |
Integer Value | ||
| Only used when local module is accepting loads from Non-ConveyLinx controlled conveyor: | |||||
| Set value for 16-bit integer tracking word #2 for Carton leaving non-ConveyLinx controlled conveyor that is in transit to arrive on the local upstream zone when conveyor is running in default or “forward” direction | |||||
| Set Induct Tracking Reverse Direction Word 1 |
4:0237 | M: 4:1614 E: O.Data [14] P: Byte 28 (Hi) P: Byte 29 (Lo) |
Integer Value | ||
| Only used when local module is accepting loads from Non-ConveyLinx controlled conveyor: | |||||
| Set value for 16-bit integer tracking word #1 for Carton leaving non-ConveyLinx controlled conveyor that is in transit to arrive on the local upstream zone when conveyor is running in opposite of default or “reverse” direction | |||||
| Set Induct Tracking Reverse Direction Word 2 |
4:0238 | M: 4:1615 E: O.Data [15] P: Byte 30 (Hi) P: Byte 31 (Lo) |
Integer Value | ||
| Only used when local module is accepting loads from Non-ConveyLinx controlled conveyor: | |||||
| Set value for 16-bit integer tracking word #2 for Carton leaving non-ConveyLinx controlled conveyor that is in transit to arrive on the local upstream zone when conveyor is running in opposite of default or “reverse” direction | |||||
| Clear Motor Error | 4:0022 | M: 4:1616 E: O.Data [16] P: Byte 32 (Hi) P: Byte 33 (Lo) |
Integer Value | ||
| 1 = | Send reset command | ||||
| 0 = | Clear reset command | ||||
| Set Aux I/O Outputs | 4:0063 | M: 4:1617 E: O.Data [17] P: Byte 34 (Hi) P: Byte 35 (Lo) |
Bitwise Value | ||
| bit 08 = | Left Aux I/O (Pin 2) Usage: 0 = Use as Input / 1 = Use as Output |
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| bit 09 = | Right Aux I/O (Pin 2) Usage: 0 = Use as Input / 1 = Use as Output |
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| bit 12 = | Left Aux I/O (Pin 2) as Output: 1 = ON, 0 = OFF (only if bit 08 is ON) |
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| bit 13 = | Right Aux I/O (Pin 2) as Output: 1 = ON, 0 = OFF (only if bit 09 is ON) |
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| All other Bits reserved | |||||
| Reserved | N/A | M: 4:1618 E: O.Data [18] P: Byte 36 (Hi) P: Byte 37 (Lo) |
Reserved | ||
| ConveyStop Command Word |
4:0020 | M: 4:1619 E: O.Data [19] P: Byte 38 (Hi) P: Byte 39 (Lo) |
Integer Value | ||
| 0 = | No Command | ||||
| 1 = | Command local module’s Stop Group to go to Stopped State | ||||
| 2 = | Command local module’s Stop Group to Clear Stopped State | ||||
| Clear Sensor Jam Local Upstream Zone |
4:0109 | M: 4:1620 E: O.Data [20] P: Byte 40 (Hi) P: Byte 41 (Lo) |
Integer Value | ||
| Use when when Module Status Word #1 bit 05 is set indicating Upstream Sensor Jam | |||||
| Transition value from 0 to 1 to send command to local upstream zone to clear sensor jam condition | |||||
| Clear Sensor Jam Local Downstream Zone |
4:0189 | M: 4:1621 E: O.Data [21] P: Byte 42 (Hi) P: Byte 43 (Lo) |
Integer Value | ||
| Use when when Module Status Word #2 bit 05 is set indicating Downstream Sensor Jam | |||||
| Transition value from 0 to 1 to send command to local downstream zone to clear sensor jam condition | |||||
| Accumulation Control Local Upstream Zone |
4:0365 | M: 4:1622 E: O.Data [22] P: Byte 44 (Hi) P: Byte 45 (Lo) |
Byte-Wise Integer Value | ||
| Low Byte | |||||
| 0 = | Normal Function | ||||
| 1 = | Accumulate Zones | ||||
| 2 = | Accumulate Zones | ||||
| 3 = | Change Accumulation Release Mode for Upstream Zone | ||||
| 4 = | Return Release Mode to Configured Default | ||||
| 5 = | Run All FWD Direction | ||||
| 6 = | Run All REV Direction | ||||
| 7 = | Place All in Maintenance Mode | ||||
| 10 = | Set Direction to Configured Default (Forward) | ||||
| 11 = | Set Direction to opposite of Configured Default (Reverse) | ||||
| High Byte | |||||
| Number of ZONES beginning with the local Upstream Zone for which the Low Byte value is applied – from 1 to 220. If ALL ZONES in the subnet need to be controlled then leave the High Byte = “0” | |||||
| Accumulation Control Local Downstream Zone |
4:0375 | M: 4:1623 E: O.Data [23] P: Byte 46 (Hi) P: Byte 47 (Lo) |
Byte-Wise Integer Value | ||
| Low Byte | |||||
| 0 = | Normal Function | ||||
| 1 = | Accumulate Zones | ||||
| 2 = | Accumulate Zones | ||||
| 3 = | Change Accumulation Release Mode for Downstream Zone | ||||
| 4 = | Return Release Mode to Configured Default | ||||
| 5 = | Run All FWD Direction | ||||
| 6 = | Run All REV Direction | ||||
| 7 = | Place All in Maintenance Mode | ||||
| 10 = | Set Direction to Configured Default (Forward) | ||||
| 11 = | Set Direction to opposite of Configured Default (Reverse) | ||||
| High Byte | |||||
| Number of ZONES beginning with the local Downstream Zone for which the Low Byte value is applied – from 1 to 220. If ALL ZONES in the subnet need to be controlled then leave the High Byte = “0” | |||||
| ConveyMerge Interface | 4:0387 | M: 4:1624 E: O.Data [24] P: Byte 48 (Hi) P: Byte 49 (Lo) |
Bitwise Value | ||
| bit 15 = | Set to enable PLC control of ConveyMerge | ||||
| bit 04 = | Set to disable release from Center Line | ||||
| bit 05 = | Set to disable release from Left Line | ||||
| bit 06 = | Set to disable release from Right Line | ||||
| Bits 00 thru 03 provide binary encoded value to set the release priority | |||||
| 0 = | First come, first served release | ||||
| 1 = | Center Line has priority | ||||
| 2 = | Left Line has priority | ||||
| 3 = | Right Line has priority | ||||
| All other Bits Reserved | |||||