Skate Build Manual
1
1
Table of Contents
Skate Build Manual
1
Skate Build Manual — 1
1. Getting Started
1.1 Overview
1.2 Panel Map
Setting Up Your Flat Table
2. Laminating Flat Panels
Epoxy Basics
Epoxy Amine Blush
Gluing Puzzle Joints
2.4 Laminate Flat Panels
Using Peel Ply
Fill Coats
3. Assembling the Boat
Assemble Building Jig
Aligning the Building Jig
Bottom Doubler
Stitch Together Bottom Panels
Second Panel
Attach Bulkheads
Ballast Tank Lid
Detail Flotation Tanks
Attach Hull Sides
Assemble Cockpit Deck
Attach V-Berth Panel
Add Cockpit Shelf
Add Cockpit Deck Panels
Attach Deck Supports
Attach Deck
Attach Cabin Top Panels
Attach Doublers
Install Traveler Beam
4. Finishing
Preping for final Laminate
Laminate Boat Top
Mast Base
Detail Boat Top
Detail the Bottom
Detail Centerboard Trunk
Glass Bottom
Detail Bottom
Fillet and Tape Interior
Apply Primer
5. Fit Out
Foil Lamination
Daggerboard Trunk
Install Daggerboard Trunk
Rudder Assembly
Hatches
Download as PDF
Detail Flotation Tanks
Sweep 1/2” fillets and tape the inside and outside of the rear flotation tanks while they are easy to access.
Ballast Tank Lid
Attach Hull Sides
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