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ConveyLinx ERSC Family Complete Guide

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5.1
5.0
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Table of Contents

ConveyLinx ERSC Family Complete Guide

5.0

1. About This Manual
2. Glossary of Terms
3. Getting Started
4. Module Hardware
- 4.1. Identifying Module Components
- 4.2. Mounting Dimensions
- 4.3. Motor Ports
- 4.4. Sensor & Control Ports
- 4.5. Ethernet Ports
- 4.6. Module Internal Fusing
- 4.7. Over-Voltage Protection
- 4.8. LED Status Indicators
- 4.9. Power and Network Connections
- 4.10. Power Supply Sizing
- 4.11. Technical Specifications
5. Auto-Configuration
- 5.1. Linear Conveyor
- 5.2. Procedure
- 5.3. Auto-Configuration Examples
- 5.4. Expected Results
- 5.5. What to do if things go wrong
6. Default Settings and Operation
- 6.1. Singulation Release Mode
- 6.2. Flex Zone Recognition
- 6.3. Jam Conditions
  - 6.3.1. Arrival Jam
  - 6.3.2. Sensor Jam
- 6.4. Hard-Wired Interlocks
- 6.5. Automatic Module Replacement
- 6.6. Reset to Factory Default Settings
7. SE Breakout Module
- 7.1. Typical Output Connection
- 7.2. Typical Input Connections
- 7.3. Input Circuit Blocking Diode Jumpers
- 7.4. Notes on SE Module Revisions
8. EasyRoll Software
- 8.1. Installing EasyRoll on your PC
- 8.2. ConveyLinx Ethernet Definition
- 8.3. Connecting your PC to ConveyLinx
- 8.4. Using Discover Function
- 8.5. Main Screen
- 8.6. Advanced Dialog
9. ConveyMerge
- 9.1. ConveyMerge Prerequisites and Requirements
- 9.2. Network Architecture
- 9.3. Sensor Placement
- 9.4. Merge Zone Module
- 9.5. Merging Lines
- 9.6. Merge Configurations
- 9.7. Merge Priority
- 9.8. T-Merge Settings
- 9.9. Configuring Dynamic Priority Release
- 9.10. Enabling ConveyMerge from EasyRoll
- 9.11. Conventional Spur Merge Example
- 9.12. T-Merge Example
- 9.13. Merge Line Full Example
10. ConveyStop
- 10.1. Benefits of ConveyStop
- 10.2. Using ConveyStop in an Integrated Stop System
- 10.3. ConveyStop Architecture
- 10.4. ConveyStop Software
- 10.5. Issuing a Stop Command
- 10.6. ConveyLinx Function at Stop Group Boundaries
- 10.7. Issuing a Start Command
  - 10.7.1. Indications Start is Active
- 10.8. Using a PLC with ConveyStop
  - 10.8.1. ConveyStop Status Register
  - 10.8.2. ConveyStop Command Register
- 10.9. Wiring Examples
11. ERSC PLC Developers Guide
- 11.1. Network Architecture
- 11.2. Understanding Assemblies
- 11.3. ZPA Mode Control
- 11.4. PLC I/O Mode Control
- 11.5. ConveyLogix Interface
  - 11.5.1. ConveyLogix Assembly Inputs to PLC
  - 11.5.2. ConveyLogix Assembly Outputs from PLC
- 11.6. Assemblies with Reset Protection
- 11.7. Motor Port as Digital I/O
- 11.8. ODVA Compliant Cross-Reference
12. Setting Up Dual Motor Zones
- 12.1. 2 MDRs Mechanically Coupled
- 12.2. Two Motors in One Roller Tube
- 12.3. Two Motor Rollers in One Logical Zone Not Coupled
13. Connecting to Rockwell PLCs with Ethernet I/P
- 13.1. Selecting Your Connection Method based upon Assembly
- 13.2. Using Generic Ethernet Module Method
- 13.3. Procedure for Connecting using Generic Ethernet Module
  - 13.3.1. Parameters for Each Assembly
- 13.4. Procedure for using EDS Method
- 13.5. Using ERSC Add On Instructions (AOI) with RSLogix 5000
  - 13.5.1. AOI Tag Descriptions
- 13.6. Using Logix 5000 MSG Instruction
- 13.7. EDS Module Data Type Cross Reference
14. Connecting to Siemens PLC with Profinet IO
- 14.1. Preparing Your Programming Environment
- 14.2. Modes of Operation
- 14.3. Understanding the Two Configuration Methods
- 14.4. Separate ConveyLinx Auto-Configuration
  - 14.4.1. Profinet Name
  - 14.4.2. Examples of Adding Modules
- 14.5. Integrated PLC Topology Configuration
- 14.6. Accessing Data from ConveyLinx Modules
- 14.7. User Data Types (UDTs)
  - 14.7.1. UDTs for ConveyLinx-ERSC Family

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7.1. Typical Output Connection

7. SE Breakout Module

7.2. Typical Input Connections

!If using optional external power supply, this external supply’s DC common MUST be connected to ERSC power supply DC common

7. SE Breakout Module

7.2. Typical Input Connections

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