• Japanese
    • English
ConveyLinx-Ai Family Complete Guide
2.0
  • 3.1
  • 3.0
  • 2.1
  • 2.0
  • 1.7
目次
ConveyLinx-Ai Family Complete Guide
  • 2.0
    • ConveyLinx-Ai Family Complete Guide — 3.1
    • ConveyLinx-Ai Family Complete Guide — 3.0
    • ConveyLinx-Ai Family Complete Guide — 2.1
    • ConveyLinx-Ai Family Complete Guide — 2.0
    • ConveyLinx-Ai Family Complete Guide — 1.7
GrabGrab
GrabGrab
  • 1. About This Manual
  • 2. Glossary of Terms
  • 3. Getting Started
  • 4. Module Hardware
    • 4.1. Identifying Module Components
      • 4.1.1. ConveyLinx-Ai2
      • 4.1.2. ConveyLinx-Ai3-24-FC
      • 4.1.3. ConveyLinx-Ai3-24-RC
    • 4.2. Mounting Dimensions
      • 4.2.1. ConveyLinx-Ai2
      • 4.2.2. ConveyLinx-Ai3-24-FC
      • 4.2.3. ConveyLinx-Ai3-24-RC
    • 4.3. Motor and Logic Power
      • 4.3.1. Proper Grounding Practice
    • 4.4. Module Power Connections
      • 4.4.1. ConveyLinx-Ai2
      • 4.4.2. ConveyLinx-Ai3-24-FC
      • 4.4.3. ConveyLinx-Ai3-24-RC
      • 4.4.4. Assembly Instructions
    • 4.5. Power Supply Sizing
    • 4.6. Motor Ports
    • 4.7. Sensor Ports
      • 4.7.1. Electrical Connections for Sensor Port Aux I/O
    • 4.8. Ethernet Ports
    • 4.9. LED Status Indicators
    • 4.10. Technical Specifications
  • 5. Auto-Configuration
    • 5.1. Device Connections to Modules
      • 5.1.1. Examples that will generate errors
    • 5.2. Motor Rotation Definition
    • 5.3. Node Connections for a Subnet
    • 5.4. Installing EasyRoll
    • 5.5. ConveyLinx Ethernet Definition
    • 5.6. Connecting Your PC to the Network
    • 5.7. Auto-Configuration Procedure
    • 5.8. Expected Results
    • 5.9. What to do if things go wrong
  • 6. Default Settings and Operation
    • 6.1. Singulation Release Mode
    • 6.2. Flex Zone Recognition
    • 6.3. Jam Conditions
      • 6.3.1. Arrival Jam
      • 6.3.2. Sensor Jam
    • 6.4. Automatic Module Replacement
    • 6.5. Reset to Factory Default Settings
  • 7. EasyRoll Software
    • 7.1. Main Screen
      • 7.1.1. Node Navigation
      • 7.1.2. Node Identification
      • 7.1.3. ZPA Upstream/Downstream Zone Settings
        • 7.1.3.1. Release Mode
          • 7.1.3.1.1. Singulation Release
          • 7.1.3.1.2. Train Release
          • 7.1.3.1.3. GAP Train Release
        • 7.1.3.2. T-Zone Settings
        • 7.1.3.3. ZPA Error and Information
        • 7.1.3.4. Accumulate Control from Main Screen
        • 7.1.3.5. Settings Checkboxes
          • 7.1.3.5.1. Disable Reset Delays
          • 7.1.3.5.2. Disable Sensor Jam Auto Clear
          • 7.1.3.5.3. Disable Arrival Timeout
          • 7.1.3.5.4. Disable Manual Operation
      • 7.1.4. Motor Settings
        • 7.1.4.1. Motor Type
        • 7.1.4.2. Brake Method
        • 7.1.4.3. Speed
        • 7.1.4.4. Rotation Direction
        • 7.1.4.5. Acceleration/Deceleration
        • 7.1.4.6. Motor Jog and Error Indicators
      • 7.1.5. Diagnostic Window
    • 7.2. Advanced Dialog
      • 7.2.1. Look Ahead and Timing Tab
        • 7.2.1.1. Look Ahead Slowdown Feature
        • 7.2.1.2. Jam & Auto Clear Timers
        • 7.2.1.3. Run After Time/Distance
        • 7.2.1.4. Induct Forward Time/Distance
        • 7.2.1.5. Sensor Debounce
      • 7.2.2. Upgrade Tab
      • 7.2.3. Connections Tab
      • 7.2.4. Network Services Tab
        • 7.2.4.1. Discover & IP Address Set
        • 7.2.4.2. Backup & Restore
      • 7.2.5. Special Services Tab
      • 7.2.6. Flex Zone Tab
      • 7.2.7. Sensors Tab
      • 7.2.8. Extensions Tab
      • 7.2.9. Pin 2 Usage Tab
        • 7.2.9.1. Most Downstream Zone
        • 7.2.9.2. Most Upstream Zone
        • 7.2.9.3. Accumulate Intermediate Zone
        • 7.2.9.4. Lane Full Interface
        • 7.2.9.5. Most Upstream Zone Handshake Interlock
        • 7.2.9.6. Most Downstream Zone Handshake Interlock
        • 7.2.9.7. Inverting the Pin 2 Signals
  • 8. ConveyMerge
    • 8.1. ConveyMerge Prerequisites and Requirements
    • 8.2. Network Architecture
    • 8.3. Sensor Placement
    • 8.4. Merge Zone Module
    • 8.5. Merging Lines
    • 8.6. Merge Configurations
    • 8.7. Merge Priority
    • 8.8. T-Merge Settings
    • 8.9. Configuring Dynamic Priority Release
    • 8.10. Enabling ConveyMerge from EasyRoll
    • 8.11. Conventional Spur Merge Example
    • 8.12. T-Merge Example
    • 8.13. Merge Line Full Example
  • 9. IOX Interface Module
    • 9.1. Wake up and/or Lane Full Interface
    • 9.2. Wake up/Lane Full with Wired Terminals
    • 9.3. Wake up/Lane Full with Discrete Signals
    • 9.4. Wake up/Product on Zone Handshake Interlock
    • 9.5. Downstream/Product on Zone Handshake Interlock
    • 9.6. Pin 2 Output on Aux I/O M8
    • 9.7. Pin 2 Output on Wired Terminals
  • 10. PLC Developers Guide
    • 10.1. Network Architecture
    • 10.2. Understanding Assemblies
      • 10.2.1. Modbus Assembly Instance Structure
      • 10.2.2. Ethernet I/P Assembly Instance Structure
      • 10.2.3. Profinet IO Assembly Instance Structrure
      • 10.2.4. Assembly Register Chart Legend
    • 10.3. ZPA Mode Control
      • 10.3.1. PLC Inputs for ZPA Mode
        • 10.3.1.1. Local Zone Status
        • 10.3.1.2. Arrival/Departure Counts
        • 10.3.1.3. Module Status
        • 10.3.1.4. Tracking and Release Counts
        • 10.3.1.5. Forward and Reverse Tracking
        • 10.3.1.6. Port Inputs and ConveyStop Status
      • 10.3.2. PLC Outputs for ZPA Mode
        • 10.3.2.1. Set Local Tracking
        • 10.3.2.2. Accumulation Control
        • 10.3.2.3. Speed Control
        • 10.3.2.4. Release and Status
        • 10.3.2.5. Induct Tracking Forward and Reverse
        • 10.3.2.6. Set Outputs and Motor Clear
        • 10.3.2.7. ConveyStop and Clear Jams
        • 10.3.2.8. Direction and Accumulation Mode
        • 10.3.2.9. ConveyMerge Interface
      • 10.3.3. ZPA Examples
        • 10.3.3.1. Basic Accumulate and Release with Tracking Data
        • 10.3.3.2. Conveyor Setup for Simple Bar Code Reader
        • 10.3.3.3. Upstream Accept Interface
        • 10.3.3.4. Downstream Discharge Interface
        • 10.3.3.5. Simple Divert Example
        • 10.3.3.6. Merge onto ZPA Main Line
      • 10.3.4. Reduced Size ZPA Mode Assemblies
    • 10.4. PLC I/O Mode Control
      • 10.4.1. Setting PLC I/O Mode in EasyRoll
      • 10.4.2. Optional Clear Connections Choice
      • 10.4.3. Configuring Action for Loss of Communication
      • 10.4.4. PLC Inputs for PLC I/O Mode
        • 10.4.4.1. ConveyStop Status
        • 10.4.4.2. Sensor Ports
        • 10.4.4.3. Left Motor Status
        • 10.4.4.4. Right Motor Status
        • 10.4.4.5. Motor Ports Digital Status
        • 10.4.4.6. Upstream / Downstream Status & Tracking
        • 10.4.4.7. Servo Control Status
      • 10.4.5. PLC Outputs for PLC I/O Mode
        • 10.4.5.1. ConveyStop Command & Clear Motor Error
        • 10.4.5.2. Motor & Control Port Digital Output
        • 10.4.5.3. Left Motor Control
        • 10.4.5.4. Right Motor Control
        • 10.4.5.5. Set Status & Tracking
        • 10.4.5.6. Set Sensor Port Input Mask
        • 10.4.5.7. Servo Control
          • 10.4.5.7.1. Servo Control Example
      • 10.4.6. Reduced Size PLC I/O Mode Assemblies
    • 10.5. ConveyLogix Interface
      • 10.5.1. ConveyLogix Assembly Inputs to PLC
      • 10.5.2. ConveyLogix Assembly Outputs from PLC
    • 10.6. Assemblies with Reset Protection
      • 10.6.1. ZPA Mode Assembly Inputs with Reset Protection
      • 10.6.2. ZPA Mode Assembly Outputs with Reset Protection
      • 10.6.3. Reduced Size ZPA Mode Assemblies with Reset Protection
      • 10.6.4. PLC I/O Mode Assembly Inputs with Reset Protection
      • 10.6.5. PLC I/O Mode Assembly Outputs with Reset Protection
      • 10.6.6. Reduced Size PLC I/O Mode Assemblies with Reset Protection
      • 10.6.7. How to use Assemblies with Reset Protection
    • 10.7. Motor Port as Digital I/O
  • 11. Setting Up Dual Motor Zones
    • 11.1. Two Ai MDRs Mechanically Coupled
      • 11.1.1. ZPA Mode
      • 11.1.2. PLC I/O Mode
      • 11.1.3. ConveyLogix Program
    • 11.2. Two Ai Motors in One Roller Tube (Dual Drive)
    • 11.3. Two Motor Rollers in One Logical Zone Not Coupled
  • 12. Connecting to Rockwell PLCs with Ethernet I/P
    • 12.1. Selecting Your Connection Method based upon Assembly
    • 12.2. Using Generic Ethernet Module Method
    • 12.3. Procedure for Connecting using Generic Ethernet Module
      • 12.3.1. Parameters for Each Assembly
    • 12.4. Procedure for using EDS Method
    • 12.5. Using Add On Instructions (AOI) with RSLogix 5000
      • 12.5.1. AOI Tag Descriptions
        • 12.5.1.1. ZPA Mode Inputs
        • 12.5.1.2. ZPA Mode Outputs
        • 12.5.1.3. PLC I/O Mode Inputs
        • 12.5.1.4. PLC I/O Mode Outputs
    • 12.6. Using Logix 5000 MSG Instruction
      • 12.6.1. Read MSG Instruction
      • 12.6.2. Write MSG Instruction
      • 12.6.3. Reading an Input Assembly with MSG Instruction
    • 12.7. EDS Module Data Type Cross Reference

10.3.3. ZPA Examples

10.3.2.9. ConveyMerge Interface
10.3.3.1. Basic Accumulate and Release with Tracking Data
10.3.2.9. ConveyMerge Interface
10.3.3.1. Basic Accumulate and Release with Tracking Data
Copyright © 2025 PULSEROLLER