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ConveyLinx ERSC Family Complete Guide
6.0
6.0
5.1
5.0
4.9
Table of Contents
ConveyLinx ERSC Family Complete Guide
6.0
ConveyLinx ERSC Family Complete Guide — 6.0
ConveyLinx ERSC Family Complete Guide — 5.1
ConveyLinx ERSC Family Complete Guide — 5.0
ConveyLinx ERSC Family Complete Guide — 4.9
1.
ConveyLinx-ERSC Family of Controllers
1.1.
About this manual
1.2.
Glossary of Terms
2.
Getting Started
3.
Module Hardware
3.1.
Identifying Module Components
3.2.
Mounting Dimensions
3.3.
Motor Ports
3.4.
Sensor & Control Ports
3.5.
Ethernet Ports
3.6.
Module Internal Fusing
3.7.
Over-Voltage Protection
3.8.
LED Status Indicators
3.9.
Power and Network Connections
3.10.
Proper Motor Grounding Practice
3.11.
Power Supply Sizing
3.12.
Technical Specifications
4.
Auto-Configuration
4.1.
Linear Conveyor
4.1.1.
Device Connections to Modules
4.1.2.
Examples that will generate errors
4.1.3.
Motor Rotation Definition
4.2.
Procedure
4.3.
Auto-Configuration Examples
4.4.
Expected Results
4.5.
What to do if things go wrong
5.
Default Settings and Operation
5.1.
Singulation Release Mode
5.2.
Flex Zone Recognition
5.3.
Jam Conditions
5.3.1.
Arrival Jam
5.3.2.
Sensor Jam
5.4.
Hard-Wired Interlocks
5.4.1.
Upstream Interlock (Wake Up)
5.4.2.
Downstream Interlock (Lane Full)
5.4.3.
Local Zone Accumulate
5.4.4.
Interlocks with Single Zone Module
5.4.5.
Interlock Input versus Local Accumulate Input
5.4.6.
Using a Photoeye for Wake-Up
5.4.7.
Using a Photoeye for Lane Full
5.4.8.
SE Breakout Module
5.5.
Automatic Module Replacement
5.6.
Reset to Factory Default Settings
6.
SE Breakout Module
6.1.
Typical Output Connection
6.2.
Typical Input Connections
6.3.
Input Circuit Blocking Diode Jumpers
6.4.
Notes on SE Module Revisions
7.
EasyRoll Software
7.1.
Installing EasyRoll on your PC
7.2.
ConveyLinx Ethernet Definition
7.3.
Connecting your PC to ConveyLinx
7.4.
Using Discover Function
7.5.
Main Screen
7.5.1.
Node Navigation
7.5.2.
Node Identification
7.5.3.
ZPA Upstream/Downstream Zone Settings
7.5.3.1.
ZPA Release Mode
7.5.3.1.1.
Singulation Release
7.5.3.1.2.
Train Release
7.5.3.1.3.
GAP Train Release
7.5.3.2.
T-Zone Settings
7.5.3.3.
ZPA Error and Information
7.5.3.4.
Accumulate Control from Main Screen
7.5.3.5.
Settings Checkboxes
7.5.3.5.1.
Disable Reset Delays
7.5.3.5.2.
Disable Sensor Jam Auto Clear
7.5.3.5.3.
Disable Arrival Timeout
7.5.3.5.4.
Disable Manual Operation
7.5.3.5.5.
Dynamic Release
7.5.3.5.6.
Last Zone Suggestion
7.5.4.
Motor Settings
7.5.4.1.
Motor Type
7.5.4.2.
Brake Method
7.5.4.3.
Speed Control Method
7.5.4.4.
Speed
7.5.4.5.
Rotation Direction
7.5.4.6.
Acceleration/Deceleration
7.5.4.7.
Motor Jog and Error Indicators
7.5.4.8.
Motor Pulse to Distance Calculation
7.5.5.
Diagnostic Window
7.6.
Advanced Dialog
7.6.1.
Look Ahead and Timing Tab
7.6.1.1.
Look Ahead Slowdown Feature
7.6.1.2.
Jam Auto Clear Timers
7.6.1.3.
Run After Time/Distance
7.6.1.4.
Induct Forward Time/Distance
7.6.1.5.
Induct Reverse Time/Distance
7.6.1.6.
Sensor Debounce
7.6.1.7.
Reversing Control in ZPA Mode
7.6.2.
Upgrade Tab
7.6.3.
Connections Tab
7.6.4.
Network Services Tab
7.6.4.1.
Discover and IP Address Set
7.6.4.2.
Position and DHCP
7.6.4.3.
Network Lock Feature
7.6.4.4.
Backup and Restore
7.6.5.
Special Services Tab
7.6.5.1.
Motor Slave Function
7.6.6.
Control Ports Tab
7.6.6.1.
Control Port Inputs
7.6.6.2.
Control Port Outputs
7.6.6.3.
Upstream/Downstream Accumulation
7.6.6.4.
Lane Full Interface
7.6.6.5.
PLC Control of Control Ports
7.6.7.
Flex Zone Tab
7.6.8.
Sensors Tab
7.6.9.
Extensions Tab
8.
ConveyMerge
8.1.
ConveyMerge Prerequisites and Requirements
8.2.
Network Architecture
8.3.
Sensor Placement
8.4.
Merge Zone Module
8.5.
Merging Lines
8.6.
Merge Configurations
8.7.
Merge Priority
8.8.
T-Merge Settings
8.9.
Configuring Dynamic Priority Release
8.10.
Enabling ConveyMerge from EasyRoll
8.11.
Conventional Spur Merge Example
8.12.
T-Merge Example
8.13.
Merge Line Full Example
9.
ConveyStop
9.1.
Benefits of ConveyStop
9.2.
Using ConveyStop in an Integrated Stop System
9.3.
ConveyStop Architecture
9.4.
ConveyStop Software
9.4.1.
User Accounts
9.4.2.
Creating a New Project
9.4.3.
Discovering Modules
9.4.4.
Creating Stop Groups
9.4.5.
Add Stop and Start Buttons
9.4.6.
Commit All Button
9.4.7.
Status Monitoring
9.5.
Issuing a Stop Command
9.5.1.
Other Conditions that cause Stop
9.5.2.
Indications a Stop is Active
9.5.3.
ERSC Functions Affected by Stop Command
9.5.4.
CNIP Functions Affected by Stop Command
9.6.
ConveyLinx Function at Stop Group Boundaries
9.7.
Issuing a Start Command
9.7.1.
Indications Start is Active
9.8.
Using a PLC with ConveyStop
9.8.1.
ConveyStop Status Register
9.8.2.
ConveyStop Command Register
9.9.
Wiring Examples
9.9.1.
ERSC with Stop Button
9.9.2.
ERSC with Start Button
10.
ERSC PLC Developers Guide
10.1.
Network Architecture
10.2.
Understanding Assemblies
10.2.1.
Modbus Assembly Instance Structure
10.2.2.
Ethernet I/P Assembly Instance Structure
10.2.3.
Profinet IO Assembly Instance Structrure
10.2.4.
Assembly Register Chart Legend
10.3.
ZPA Mode Control
10.3.1.
PLC Inputs for ZPA Mode
10.3.1.1.
Local Zone Status
10.3.1.2.
Arrival/Departure Counts
10.3.1.3.
Module Status
10.3.1.4.
Tracking and Release Counts
10.3.1.5.
Forward and Reverse Tracking
10.3.1.6.
Port Inputs and ConveyStop Status
10.3.2.
PLC Outputs for ZPA Mode
10.3.2.1.
Set Local Tracking
10.3.2.2.
Accumulation Control
10.3.2.3.
Speed Control
10.3.2.4.
Release and Status
10.3.2.5.
Induct Tracking Forward and Reverse
10.3.2.6.
Set Outputs and Motor Clear
10.3.2.7.
ConveyStop and Clear Jams
10.3.2.8.
Direction and Accumulation Mode
10.3.2.9.
ConveyMerge Interface
10.3.3.
ZPA Examples
10.3.3.1.
Basic Accumulate and Release with Tracking Data
10.3.3.2.
Conveyor Setup for Simple Bar Code Reader
10.3.3.3.
Upstream Accept Interface
10.3.3.4.
Downstream Discharge Interface
10.3.3.5.
Simple Divert Example
10.3.3.6.
Merge onto ZPA Main Line
10.3.4.
Reduced Size ZPA Mode Assemblies
10.4.
PLC I/O Mode Control
10.4.1.
Setting PLC I/O Mode in EasyRoll
10.4.2.
Optional Clear Connections Choice
10.4.3.
Configuring Action for Loss of Communication
10.4.4.
Lock PLC Mode
10.4.5.
Load ConveyLogix Program
10.4.6.
PLC Inputs for PLC I/O Mode
10.4.6.1.
ConveyStop Status
10.4.6.2.
Sensor & Control Ports
10.4.6.3.
Left Motor Status
10.4.6.4.
Right Motor Status
10.4.6.5.
Motor Ports Digital Status
10.4.6.6.
Upstream / Downstream Status & Tracking
10.4.6.7.
Servo Control Status
10.4.7.
PLC Outputs for PLC I/O Mode
10.4.7.1.
ConveyStop Command & Clear Motor Error
10.4.7.2.
Motor & Control Port Digital Output
10.4.7.3.
Left Motor Control
10.4.7.4.
Right Motor Control
10.4.7.5.
Set Status & Tracking
10.4.7.6.
Set Sensor & Control Port Input Mask
10.4.7.7.
Servo Control
10.4.7.7.1.
Servo Control Example
10.4.8.
Reduced Size PLC I/O Mode Assemblies
10.5.
ConveyLogix Interface
10.5.1.
ConveyLogix Assembly Inputs to PLC
10.5.2.
ConveyLogix Assembly Outputs from PLC
10.6.
Assemblies with Reset Protection
10.6.1.
ZPA Mode Assembly Inputs with Reset Protection
10.6.2.
ZPA Mode Assembly Outputs with Reset Protection
10.6.3.
Reduced Size ZPA Mode Assemblies with Reset Protection
10.6.4.
PLC I/O Mode Assembly Inputs with Reset Protection
10.6.5.
PLC I/O Mode Assembly Outputs with Reset Protection
10.6.6.
Reduced Size PLC I/O Mode Assemblies with Reset Protection
10.6.7.
How to use Assemblies with Reset Protection
10.7.
Motor Port as Digital I/O
10.8.
ODVA Compliant Cross-Reference
10.8.1.
ZPA Mode Assembly Inputs
10.8.2.
ZPA Mode Assembly Outputs
10.8.3.
ZPA Mode Reduced Size
10.8.4.
PLC I/O Mode Assembly Inputs
10.8.5.
PLC I/O Mode Assembly Outputs
10.8.6.
PLC I/O Mode Reduced Size
10.8.7.
Reset Protection for ZPA Mode Assembly Inputs
10.8.8.
Reset Protection for ZPA Mode Assembly Outputs
10.8.9.
Reset Protection for Reduced Size ZPA Assemblies
10.8.10.
Reset Protection for PLC I/O Mode Assembly Inputs
10.8.11.
Reset Protection for PLC I/O Mode Assembly Outputs
10.8.12.
Reset Protection for PLC I/O Mode Reduced Size
11.
Setting Up Dual Motor Zones
11.1.
2 MDRs Mechanically Coupled
11.1.1.
ZPA Mode
11.1.1.1.
For Firmware 4.25/5.02
11.1.1.2.
For Firmware 4.27/5.07 and EasyRoll 4.21
11.1.2.
PLC I/O Mode
11.1.2.1.
For Firmware 4.25/5.02
11.1.2.2.
For Firmware 4.27/5.07 and EasyRoll 4.21
11.1.3.
ConveyLogix Program
11.2.
Two Motors in One Roller Tube
11.2.1.
ZPA Mode
11.2.2.
PLC I/O Mode
11.2.3.
ConveyLogix Program
11.3.
Two Motor Rollers in One Logical Zone Not Coupled
12.
Connecting to Rockwell PLCs with Ethernet I/P
12.1.
Selecting Your Connection Method based upon Assembly
12.2.
Using Generic Ethernet Module Method
12.3.
Procedure for Connecting using Generic Ethernet Module
12.3.1.
Parameters for Each Assembly
12.4.
Procedure for using EDS Method
12.5.
Using ERSC Add On Instructions (AOI) with RSLogix 5000
12.5.1.
AOI Tag Descriptions
12.5.1.1.
ZPA Mode Inputs
12.5.1.2.
ZPA Mode Outputs
12.5.1.3.
PLC I/O Mode Inputs
12.5.1.4.
PLC I/O Mode Outputs
12.6.
Using Logix 5000 MSG Instruction
12.6.1.
Read MSG Instruction
12.6.2.
Write MSG Instruction
12.6.3.
Reading ERSC Input Assembly with MSG Instruction
12.7.
EDS Module Data Type Cross Reference
13.
Connecting to Siemens PLC with Profinet IO
13.1.
Preparing Your Programming Environment
13.2.
Modes of Operation
13.3.
Understanding the Two Configuration Methods
13.4.
Separate ConveyLinx Auto-Configuration
13.4.1.
Profinet Name
13.4.2.
Examples of Adding Modules
13.4.2.1.
Full ZPA
13.4.2.2.
Full PLC Controlled
13.4.2.3.
Reduced ZPA
13.4.2.4.
Reduced PLC
13.4.2.5.
Merger Mode
13.4.2.6.
PLC Controlled with ConveyLogix Interface
13.5.
Integrated PLC Topology Configuration
13.5.1.
Profinet Name
13.5.2.
Adding Modules
13.5.3.
Topology Example
13.5.3.1.
Connecting 1st Subnet of Modules
13.5.3.2.
Connecting 2nd Subnet of Modules
13.5.4.
Module Configuration
13.5.4.1.
ZPA/Reduced ZPA Modes
13.5.4.1.1.
Upstream/Downstream Zones
13.5.4.1.2.
Upstream/Downstream Zone Timing
13.5.4.1.3.
Connection to Merger Module
13.5.4.2.
PLC/Reduced PLC Mode
13.5.4.3.
Merger Mode
13.5.4.4.
ConveyLogix Mode
13.6.
Accessing Data from ConveyLinx Modules
13.6.1.
Raw Unmapped Data Direct from Module
13.6.2.
Module Data Elements Mapped to Tags
13.6.3.
Module Data Instances Mapped to User Defined Types (UDTs)
13.6.3.1.
Installing UDTs into Programming Environment
13.6.3.2.
Selecting the correct UDT for the Module’s Assigned DAP
13.6.3.3.
UDT Assignment Example
13.6.3.3.1.
Add feeder Module
13.6.3.3.2.
Add workstation Module
13.6.3.3.3.
Add remaining Modules
13.7.
User Data Types (UDTs)
13.7.1.
UDTs for ConveyLinx-ERSC Family
13.7.1.1.
Full ZPA Mode Inputs
13.7.1.2.
Full ZPA Mode Outputs
13.7.1.3.
Reduced ZPA Mode Inputs
13.7.1.4.
Reduced ZPA Mode Outputs
13.7.1.5.
Full PLC I/O Mode Inputs
13.7.1.6.
Full PLC I/O Mode Outputs
13.7.1.7.
Reduced PLC I/O Mode Inputs
13.7.1.8.
Reduced PLC I/O Mode Outputs
Download as PDF
6.2.
Typical Input Connections
6.1.
Typical Output Connection
6.3.
Input Circuit Blocking Diode Jumpers
SE Breakout Module
/
Typical Input Connections
6.1.
Typical Output Connection
6.3.
Input Circuit Blocking Diode Jumpers
