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ConveyLinx ERSC Family Complete Guide

6.0
5.1
5.0
4.9

Table of Contents

ConveyLinx ERSC Family Complete Guide

6.0

1. ConveyLinx-ERSC Family of Controllers
- 1.1. About this manual
- 1.2. Glossary of Terms
2. Getting Started
3. Module Hardware
- 3.1. Identifying Module Components
- 3.2. Mounting Dimensions
- 3.3. Motor Ports
- 3.4. Sensor & Control Ports
- 3.5. Ethernet Ports
- 3.6. Module Internal Fusing
- 3.7. Over-Voltage Protection
- 3.8. LED Status Indicators
- 3.9. Power and Network Connections
- 3.10. Proper Motor Grounding Practice
- 3.11. Power Supply Sizing
- 3.12. Technical Specifications
4. Auto-Configuration
- 4.1. Linear Conveyor
- 4.2. Procedure
- 4.3. Auto-Configuration Examples
- 4.4. Expected Results
- 4.5. What to do if things go wrong
5. Default Settings and Operation
- 5.1. Singulation Release Mode
- 5.2. Flex Zone Recognition
- 5.3. Jam Conditions
  - 5.3.1. Arrival Jam
  - 5.3.2. Sensor Jam
- 5.4. Hard-Wired Interlocks
- 5.5. Automatic Module Replacement
- 5.6. Reset to Factory Default Settings
6. SE Breakout Module
- 6.1. Typical Output Connection
- 6.2. Typical Input Connections
- 6.3. Input Circuit Blocking Diode Jumpers
- 6.4. Notes on SE Module Revisions
7. EasyRoll Software
- 7.1. Installing EasyRoll on your PC
- 7.2. ConveyLinx Ethernet Definition
- 7.3. Connecting your PC to ConveyLinx
- 7.4. Using Discover Function
- 7.5. Main Screen
- 7.6. Advanced Dialog
8. ConveyMerge
- 8.1. ConveyMerge Prerequisites and Requirements
- 8.2. Network Architecture
- 8.3. Sensor Placement
- 8.4. Merge Zone Module
- 8.5. Merging Lines
- 8.6. Merge Configurations
- 8.7. Merge Priority
- 8.8. T-Merge Settings
- 8.9. Configuring Dynamic Priority Release
- 8.10. Enabling ConveyMerge from EasyRoll
- 8.11. Conventional Spur Merge Example
- 8.12. T-Merge Example
- 8.13. Merge Line Full Example
9. ConveyStop
- 9.1. Benefits of ConveyStop
- 9.2. Using ConveyStop in an Integrated Stop System
- 9.3. ConveyStop Architecture
- 9.4. ConveyStop Software
- 9.5. Issuing a Stop Command
- 9.6. ConveyLinx Function at Stop Group Boundaries
- 9.7. Issuing a Start Command
  - 9.7.1. Indications Start is Active
- 9.8. Using a PLC with ConveyStop
  - 9.8.1. ConveyStop Status Register
  - 9.8.2. ConveyStop Command Register
- 9.9. Wiring Examples
  - 9.9.1. ERSC with Stop Button
  - 9.9.2. ERSC with Start Button
10. ERSC PLC Developers Guide
- 10.1. Network Architecture
- 10.2. Understanding Assemblies
- 10.3. ZPA Mode Control
- 10.4. PLC I/O Mode Control
- 10.5. ConveyLogix Interface
  - 10.5.1. ConveyLogix Assembly Inputs to PLC
  - 10.5.2. ConveyLogix Assembly Outputs from PLC
- 10.6. Assemblies with Reset Protection
- 10.7. Motor Port as Digital I/O
- 10.8. ODVA Compliant Cross-Reference
11. Setting Up Dual Motor Zones
- 11.1. 2 MDRs Mechanically Coupled
- 11.2. Two Motors in One Roller Tube
- 11.3. Two Motor Rollers in One Logical Zone Not Coupled
12. Connecting to Rockwell PLCs with Ethernet I/P
- 12.1. Selecting Your Connection Method based upon Assembly
- 12.2. Using Generic Ethernet Module Method
- 12.3. Procedure for Connecting using Generic Ethernet Module
  - 12.3.1. Parameters for Each Assembly
- 12.4. Procedure for using EDS Method
- 12.5. Using ERSC Add On Instructions (AOI) with RSLogix 5000
  - 12.5.1. AOI Tag Descriptions
- 12.6. Using Logix 5000 MSG Instruction
- 12.7. EDS Module Data Type Cross Reference
13. Connecting to Siemens PLC with Profinet IO
- 13.1. Preparing Your Programming Environment
- 13.2. Modes of Operation
- 13.3. Understanding the Two Configuration Methods
- 13.4. Separate ConveyLinx Auto-Configuration
  - 13.4.1. Profinet Name
  - 13.4.2. Examples of Adding Modules
- 13.5. Integrated PLC Topology Configuration
- 13.6. Accessing Data from ConveyLinx Modules
- 13.7. User Data Types (UDTs)
  - 13.7.1. UDTs for ConveyLinx-ERSC Family

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8.3. Sensor Placement

8.2. Network Architecture

8.4. Merge Zone Module

ConveyMerge /

Sensor Placement

!It is very important for the internal ConveyMerge logic, that the product is seen by only one sensor at a time

Conventional Spur Merge Sensor Placement

90° T-Merge Sensor Placement

8.2. Network Architecture

8.4. Merge Zone Module

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