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ConveyLinx-Ai Family Complete Guide

3.1
3.0
2.1
2.0
1.7

Table of Contents

ConveyLinx-Ai Family Complete Guide

3.1

1. ConveyLinx-Ai Family Controllers
- 1.1. About This Manual
- 1.2. Glossary of Terms
2. Getting Started
3. Module Hardware
- 3.1. Module Hardware Revisions
- 3.2. Identifying Module Components
- 3.3. Mounting Dimensions
- 3.4. Module Power Connections
- 3.5. Motor and Logic Power Distribution
- 3.6. Proper Motor Grounding Practice
- 3.7. Power Supply Sizing
- 3.8. Motor Ports
  - 3.8.1. Motor Ports as Digital Outputs
- 3.9. Sensor Ports
  - 3.9.1. Electrical Connections for Sensor Port Aux I/O
- 3.10. Ethernet Ports
  - 3.10.1. ConveyLinx-Ai3-24-FCM / ConveyLinx-Ai3-48-FCM
- 3.11. LED Status Indicators
- 3.12. Technical Specifications
  - 3.12.1. Certifications & Standards
4. Auto-Configuration
- 4.1. Device Connections to Modules
  - 4.1.1. Examples that will generate errors
- 4.2. Motor Rotation Definition
- 4.3. Node Connections for a Subnet
- 4.4. ConveyLinx Ethernet Definition
- 4.5. Connecting Your PC to the Network
- 4.6. Auto-Configuration Procedure
- 4.7. Expected Results
- 4.8. What to do if things go wrong
5. Default Settings and Operation
- 5.1. Singulation Release Mode
- 5.2. Flex Zone Recognition
- 5.3. Jam Conditions
  - 5.3.1. Arrival Jam
  - 5.3.2. Sensor Jam
- 5.4. Automatic Module Replacement
- 5.5. Reset to Factory Default Settings
6. EasyRoll Software
- 6.1. Installing EasyRoll
- 6.2. Main Screen
- 6.3. Advanced Dialog
7. EasyRoll+ Software
8. ConveyMerge
- 8.1. ConveyMerge Prerequisites and Requirements
- 8.2. Network Architecture
- 8.3. Sensor Placement
- 8.4. Merge Zone Module
- 8.5. Merging Lines
- 8.6. Merge Configurations
- 8.7. Merge Priority
- 8.8. T-Merge Settings
- 8.9. Configuring Dynamic Priority Release
- 8.10. Enabling ConveyMerge from EasyRoll
- 8.11. Conventional Spur Merge Example
- 8.12. T-Merge Example
- 8.13. Merge Line Full Example
9. IOX Interface Module
- 9.1. Wake up and/or Lane Full Interface
- 9.2. Wake up/Lane Full with Wired Terminals
- 9.3. Wake up/Lane Full with Discrete Signals
- 9.4. Wake up/Product on Zone Handshake Interlock
- 9.5. Downstream/Product on Zone Handshake Interlock
- 9.6. Pin 2 Output on Aux I/O M8
- 9.7. Pin 2 Output on Wired Terminals
10. PLC Developers Guide
- 10.1. Network Architecture
- 10.2. Understanding Assemblies
- 10.3. ZPA Mode Control
- 10.4. PLC I/O Mode Control
- 10.5. ConveyLogix Interface
  - 10.5.1. ConveyLogix Assembly Inputs to PLC
  - 10.5.2. ConveyLogix Assembly Outputs from PLC
- 10.6. Assemblies with Reset Protection
- 10.7. Motor Port as Digital I/O
11. Connecting to Rockwell PLCs with Ethernet I/P
- 11.1. Selecting Your Connection Method based upon Assembly
- 11.2. Using Generic Ethernet Module Method
- 11.3. Procedure for Connecting using Generic Ethernet Module
  - 11.3.1. Parameters for Each Assembly
- 11.4. Procedure for using EDS Method
- 11.5. Using Add On Instructions (AOI) with RSLogix 5000
  - 11.5.1. AOI Tag Descriptions
- 11.6. Using Logix 5000 MSG Instruction
- 11.7. EDS Module Data Type Cross Reference
12. Connecting to Siemens PLC with Profinet IO
- 12.1. Preparing Your Programming Environment
- 12.2. Modes of Operation
- 12.3. Understanding the Two Configuration Methods
- 12.4. Separate ConveyLinx Auto-Configuration
  - 12.4.1. Profinet Name
  - 12.4.2. Examples of Adding Modules
- 12.5. Integrated PLC Topology Configuration
- 12.6. Accessing Data from ConveyLinx Modules
- 12.7. User Data Types (UDTs)
  - 12.7.1. UDTs for Ai2 Family
- 12.8. Troubleshooting

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6.2.3.1.1. Singulation Release

6.2.3.1. Release Mode

6.2.3.1.2. Train Release

EasyRoll Software / Main Screen / ZPA Zone Settings / Release Mode /

Singulation Release

*Singulation Mode is the default setting and it is described in the Default Settings and Operation section

6.2.3.1. Release Mode

6.2.3.1.2. Train Release

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