Power Connection

ConveyLinx-Ai2
ConveyLinx-Ai2-48
Non-removable cage clamp
Degson DG245-5.0, 12 AWG (3.31 mm 2) Max wire size, 5-6 mm strip length
ConveyLinx-Ai3-24-FC
ConveyLinx-Ai3-48-FC
Insulation Displacement for standard AS-Interface cable
Optional separate cable for logic power
ConveyLinx-Ai3-24-RC Insulation Displacement for Type MTW (or equivalent) wire
Motor Power 10 AWG (6.0 mm 2) 80 strand, insulation hardness 85 or less
Optional Logic Power 14 AWG (2.5 mm 2) 48 strand, insulation hardness 85 or less.

Electrical Ratings

Item ConveyLinx-Ai2
ConveyLinx-Ai3-24-FC
ConveyLinx-Ai3-RC
ConveyLinx-Ai2-48
ConveyLinx-Ai3-48-FC
Power supply voltage 24.0V +/- 10% 48.0V +4% /-20%
Input Protection Rating Class III
Standby current consumption < 120mA
Sensor current Consumption ≤ 100mA total (≤ 500mA for ConveyLinx-Ai2-HPS)
Motor Starting Current ≤ 8A per Motor Not Applicable
Motor Rated Current ≤ 3A per Motor ≤ 1.7A per Motor

Environmental Ratings

Item ConveyLinx-Ai2
ConveyLinx-Ai3-24-FC
ConveyLinx-Ai3-RC
ConveyLinx-Ai2-48
ConveyLinx-Ai3-48-FC
Minimum Operating Voltage 21V 35V
Maximum Operating Voltage 30V 50V
Storage temperature -25ºC to 70º C ( -13ºF to 160ºF)
Ambient Operating Temperature Standard Module: 0ºC to 40ºC ( 32°F to 104°F)
Freezer Rated Module: -30ºC to 40ºC ( -22°F to 104°F)
Humidity 5% to 95% non-condensing
Vibration 0.152 mm (0.006 in.) displacement, 1G peak
Mechanical Shock 20G peak for 10ms duration (1.0 ms)
Enclosure IP Rating IP54
Maximum motor start current 8A 5A

Certifications & Standards

BDS EN 61131-2:2008 Programmable controllers — Part 2: Equipment requirements and tests
BDS EN 61000-6-2:2006 Electromagnetic compatibility (EMC) — Part 6-2: Generic standards – Immunity for industrial environments
BDS EN 61000-6-4:2007+A1:2011 Electromagnetic compatibility (EMC) — Part 6-4: Generic standards – Emission standard for industrial environments
BDS EN 55016-2-1:2009+A1:2011 Specification for radio disturbance and immunity measuring apparatus and methods Part 2-1 Methods of measurement of disturbances and immunity. Conducted disturbance measurements
BDS EN 55014-1:2007+A1:2009 +A2:2011 Electromagnetic compatibility – Requirements for household appliances, electric tools and similar apparatus — Part 1: Emission
BDS EN 61000-4-2:2009 Electromagnetic compatibility (EMC) Part 4-2: Electromagnetic discharge Immunity test
BDS EN 61000-4-4:2012 Electromagnetic compatibility (EMC) Part 4-4 Electrical fast transient/burst immunity test.
BDS EN 61000-4-5:2007 Electromagnetic compatibility (EMC) Part 4-5 Surge immunity test.
BDS EN 61000-4-6:2009 Electromagnetic compatibility (EMC) Part 4-6 Immunity to conducted disturbances, induced by radio-frequency field
BDS EN 61000-4-11:2009 Electromagnetic compatibility (EMC) Part 4-11 Voltage dips, short interruptions and voltage variations immunity tests

Sensor Port I/O

Each Module is equipped with two 4-pin female M8 style Sensor I/O ports primarily used to connect a photo-electric sensor to the module. Each of these ports has one pin dedicated as an input for the sensor (pin 4) and one Aux I/O pin (pin 2) that is configurable to be either an input or an output.

Sensor Input Signal (M8 Pin 4)

The sensor input (pin 4) is auto-sensing for PNP or NPN circuit type such that both sourcing and sinking current will activate the input based upon the following conditions:

Minimum ON Current 1.5 mA
Maximum OFF Current 0.4 mA

Aux I/O Signal (Pin 2) when configured as as INPUT

When configured as an INPUT, the Aux I/O (pin 2) is auto-sensing for PNP or NPN circuit type such that both sourcing and sinking current will activate the input based upon the following conditions:

Minimum ON Current 1.5 mA
Maximum OFF Current 0.4 mA

Aux I/O Signal (Pin 2) when configured as an OUTPUT

When configured as an OUTPUT, the Aux I/O (Pin 2) provides an NPN only circuit as illustrated:

Sensor Port 24VDC (Pin 1) and GND (Pin 3)

Pin 1 of each Sensor Port provides 24V for powering up a sensor device and/or for supplying the load for the Aux I/O (Pin 2) when configured as an output. The available current for the two control ports on the module is limited internally by a solid-state fuse. The maximum combined current consumption for the two sensor ports is 100 mA.

Motor Port

Item ConveyLinx-Ai2
ConveyLinx-Ai3-24-FC
ConveyLinx-Ai3-RC
ConveyLinx-Ai2-48
ConveyLinx-Ai3-48-FC
Supported motor types Senergy Ai Senergy-Ai-48
PWM frequency* 25 kHz +/- 0.1% 40 kHz +/- 0.1%
Maximum starting current 8A N/A
Maximum rated current 3A 1.7A
Motor Protection** Coil-to-coil short, coil-to-Vcc short, overheating, over-voltage, under-voltage, stall sensing and protection

*The PWM frequency is firmware version dependent

Motor Ports in Digital Output Mode (not applicable for ConveyLinx-Ai3-48-FC & ConveyLinx-Ai2-48)

Either the Left or Right (or both) Motor Ports can be configured to operate their respective motor coil output transistors as 24V DC digital output signals. These digital output signals are sinking type only and will accommodate up to 1A on a given output pin, but restricted to a total of 1.5A for both pins on a given port.

For each of the Motor Ports, only 2 out of the 3 total motor coil output pins are available as digital outputs for a total of 4 Motor Port digital outputs available per module. Please note that these 2 available motor coil pins are different between the Left and Right Motor Ports as illustrated:


Ethernet

• 3 port integrated switch ( 2 external ports and 1 port for the on-board processor)
• Automatic speed setup (10Base-T / 100Base-TX)
• Automatic duplex configuration (Full / Half)
• Automatic straight/crossover cable detection ( Auto MDI/MDI-X)
PAUSE frame support
• Back pressure flow control support
• Maximum segment length: 100m / 328ft

Supported Protocols

• Modbus/TCP
• EtherNet/IP
• Profinet IO
CCLink IEF Basic